Ein pema-Mitarbeiter legt einen Kabelbaum.
For the toughest demands

Cable experts

Cable assembly from pema:
Tailored solutions for your applications

At pema, we are experts in high-quality cable assembly. With years of experience and cutting-edge technology, we produce individual cable solutions that are perfectly tailored to the requirements of our customers. We offer a comprehensive range of services, ranging from single wires to complex cable harnesses, and guarantee maximum precision and quality.

Cable assembly: Our comprehensive range of services

Kabelkonfektion: Man sieht einen Kabelbaum auf einem Tisch

Discover our versatile services, which are designed to meet the needs of demanding projects. We specialize in cable assemblies with high manual manufacturing costs and guarantee the highest precision and quality.

Single wires
from 0.08 mm to 300 mm
Cable sets
assembled according to customer specifications
Bundled cable harnesses
From simple to complex
Specialization
due to high manual production costs

Cable assembly using
advanced manufacturing technologies

Ein pema-Mitarbeiter bedient einen Fertigungsautomaten
Eine pema-Mitarbeiterin an einem Fertigungsautomaten
Ein pema-Mitarbeiter bedient einen Fertigungsautomaten

Our large, modern machinery includes:

  • Fully automatic machines for efficient production
  • Semi-automatic crimping machines with crimp force monitoring for maximum precision
  • Corrugated pipe cutting for optimal cable protection
  • Printing systems for individual marking
  • Cutting machines for exact cuts
Zwei Mitarbeiter bei der Qualitätskontrolle

Quality assurance through 100% testing

Every cable assembly undergoes a 100% test with our modular testing system. This system is developed in-house to better reflect the high level of complexity and customer individuality. This is how we guarantee the highest reliability and functionality of our products. We work with all common and leading manufacturers of components. The test system comprises up to 16,000 checkpoints and enables detailed monitoring of every product.

Even for further processes, such as assembly of components, pema offers comprehensive solutions that combine individual requirements and the highest quality standards.

Flexibility and short delivery times for cable assembly

pema-Mitarbeiter bewegen Materialien durch ein Lager

pema is characterized by exceptional flexibility. We respond individually to customer requirements and offer tailor-made solutions. With an inventory of over 28,000 parts, we guarantee short delivery times and rapid adaptation to customer needs. Especially in critical situations, such as when other suppliers fail in the cable assembly sector, pema is available as a reliable partner to step in at short notice. We implement your projects on time and efficiently, even under challenging conditions.

Cable assembly at pema — your benefits at a glance

Individual solutions

pema manufactures tailor-made cable assemblies exactly according to customers' specific needs. Thanks to our flexible adaptation to different materials and processing techniques, we also precisely implement complex tasks and special requirements.

High quality

Through comprehensive quality controls and 100% testing of all cable assemblies, we guarantee maximum safety and precision. Certifications for quality management, environment and occupational safety underline our commitment to excellent processes, sustainable production and safe working conditions — for products that meet the highest standards.

Technical expertise

We actively support our customers from the initial idea to the final implementation and offer comprehensive technical planning and consulting. By involving them in the development process at an early stage, we optimize designs, minimize errors and reduce costs. Together with our customers, we develop individual solutions or improve existing components.

Flexibility & speed

Our company is characterized by high flexibility and fast response times, even for short-term inquiries and complex projects. pema is able to react quickly to unexpected challenges and provide tailor-made solutions.

Wide range of services

Our portfolio ranges from single wires (0.08 mm to 300 mm) to individual cable sets and complex cable harnesses. Especially for cable assemblies with high manual manufacturing costs, we offer precision and quality that meet the highest requirements.

Tailored solutions

pema manufactures cable assemblies with a high degree of manual input in order to precisely implement individual customer requests and special requirements — even where automated processes reach their limits. Experienced specialists ensure the highest quality, even for complex tasks and small quantities.

Your partner for customized cable solutions

Eine der Fertigungshallen der pema elektrotechnik GmbH

With pema, you are choosing an experienced and reliable partner in cable assembly. From our headquarters in Wolfschlugen near Stuttgart, we develop individual solutions that optimize the performance and reliability of your systems. Contact us today to find out more about our custom cable assemblies and how we can successfully implement your next project together.

Let's discuss your requirements

Common questions about cable assembly

What is cable assembly?

Cable assembly means the production of cables, wires and cable harnesses that are individually adapted to specific requirements. The cables are not only cut to size, but also equipped with the necessary plugs, connectors, contacts or protective covers to make them ready for immediate use. Cable assembly is particularly used in industries that have extreme or demanding environmental conditions, such as plant & mechanical engineering, shipbuilding, renewable energy, etc.

What are the activities involved in cable assembly?

Cable assembly at pema comprises several activities and processes:

  • Cut and strip: Cables are cut to the exact length and the ends are stripped off for connection.
  • Connect: The cables are connected to plugs, sockets, and other components by crimping or soldering.
  • Install cable protector: A custom-made cable protector is attached.
  • Printing and marking: The cables are professionally printed, labelled or labelled.
  • Packing: The cables are packaged individually.
  • Check: Each cable assembly undergoes 100% testing, including functional and continuity testing, short circuit and high voltage tests, and crimp force measurements.
For which industries is cable assembly important?

The tailor-made production and assembly of cables and cable harnesses is of central importance in many industries. Especially in areas where there are specific requirements for functionality, reliability, and efficiency.

pema offers tailor-made cable assemblies for a wide range of industries, including yachts and shipbuilding, mobile homes, renewable energy, plant and mechanical engineering, as well as construction machinery and commercial vehicles. Thanks to over 50 years of experience and comprehensive industry knowledge, pema also develops solutions that go beyond these areas. Our focus is always on customers' individual requirements. On our website, under successes, you will find numerous examples of the successful implementation of our solutions in various industries.

What consequences can arise from faulty cable assemblies and why is quality so important?

Faulty cable assemblies can cause system failures and malfunctions that significantly affect both system performance and reliability.
Electrical hazards such as short circuits can cause fire and damage, while faulty connections can lead to premature wear and reduced cable life. Safety risks arise particularly in safety-related industries, where the functionality of important systems is impaired. Increased repair costs and production delays also cause financial and logistical problems.
To eliminate these risks, pema relies on strict quality controls and 100% testing of every cable assembly. This guarantees maximum reliability and precision — for safe and long-lasting solutions.

Manual manufacturing in cable assembly: Why it is irreplaceable and what advantages it has.

Manual manufacturing plays a central role in cable assembly, as it is used where automated processes reach their limits. A high level of manual input is essential, particularly when it comes to complex cable harnesses, individual customer requirements or small quantities. This approach allows maximum flexibility when adapting to specific materials, processing techniques and requirements.

pema specializes in the manual production of cable assemblies and assemblies and therefore offers tailor-made solutions for complex requirements. With experienced specialists and high-quality craftsmanship, we are able to precisely implement individual customer requests and special requirements that would not be possible with fully automated processes.